9 Hal yang Perlu Dipertimbangkan Sebelum Membeli Penggiling Lutut Vertikal

Pabrik lutut adalah peralatan mesin presisi yang direkayasa untuk membuat komponen kelas atas. Membeli mesin seperti itu memerlukan pertimbangan yang cermat atas sejumlah pertanyaan, termasuk jenis penggilingan lutut apa yang akan dibeli, dan suku cadang serta dukungan layanan apa yang harus dicari.

Bagaimana fungsi gilingan lutut?

Pabrik lutut adalah jenis mesin penggilingan vertikal, yang digunakan untuk melakukan berbagai macam proses penggilingan seperti pemotongan, permukaan, slotting, dan pengeboran. Sering disebut sebagai gilingan lutut vertikal, benda kerja dijepit ke meja yang dipasang di atas lutut yang bergerak secara horizontal di sepanjang sumbu X dan Y. Pena bulu memungkinkan alat pemotong mencapai rentang gerak sumbu Z tertentu. Alat penggilingan RPM tinggi berputar untuk membuat pemotongan yang presisi pada benda kerja.

Pabrik lutut vertikal menyediakan berbagai macam gerakan untuk memotong, menawarkan kemampuan untuk bekerja di berbagai toko mesin dari toko mesin yang dimiliki secara individu hingga operasi manufaktur besar. Pabrik lutut CNC kurang umum, tetapi memberikan sistem kontrol yang kuat dan menarik bagi berbagai tingkat pengalaman.

Apa yang harus saya pertimbangkan saat membeli penggiling lutut?

Biaya

Pabrik lutut vertikal itu sendiri umumnya merupakan investasi besar. Apakah Anda membeli mesin baru atau bekas, ada biaya lain yang perlu Anda pertimbangkan. Misalnya:

Transportasi: peralatan bergerak akan dikenakan biaya transportasi. Merupakan ide bagus untuk mempertimbangkan dengan cermat kebutuhan dan pertumbuhan bisnis Anda sebelum membeli pabrik lutut vertikal. Keputusan pembelian yang cerdas seperti konsolidasi pengiriman dan layanan pergudangan dapat membantu mengurangi biaya perjalanan yang mahal.

Suku cadang pengganti: karena penggilingan lutut vertikal sering digunakan selama berjam-jam dengan kecepatan tinggi, keausan adalah bagian dari prosesnya.

Pengaya: jika mesin yang Anda beli adalah tulang kosong, mungkin ada beberapa lampiran yang ingin Anda pasang berdasarkan produk yang akan Anda buat. Pertimbangkan aksesori dan biaya cicilan.

Ukuran

Jika ruang menjadi perhatian Anda dan Anda berencana untuk bekerja dengan bahan yang memiliki kekerasan lebih rendah, membeli pabrik lutut vertikal dengan tapak yang ringkas akan sesuai dengan ruang kerja dan toko mesin yang lebih kecil. It will also be easier to transport, ultimately saving additional costs.

Compact machines today offer a much smaller footprint with a great deal of accuracy and quality finish depending on the material you’re working with. It is important to think about your requirements from the machine in terms of what you plan to produce. Large size machines tend to offer more stability especially when machining hard materials such as steel. Better stability means the machine will not flex too much when applying the force required for the part. Using a smaller machine for complex materials can result in vibrations that reduce the accuracy and achievable tolerances.

Production volume

A commercial quality mill is often enough for low to medium production volume. Industrial-grade vertical knee mills are a better choice for mass production that involves hours of continuous complex machining.

Speed

A higher spindle speed adds cost and may not always deliver the best accuracy. Research and determine what the required speed range is for the parts you will machine and look for those speeds when shortlisting your options.

Tolerances

If you’re new to machining, you need to know about machine tolerances. Machine tolerance indicates the level of precision required to produce a part. A smaller or “tight” tolerance means you need more precision. On the other hand, a larger or “loose” tolerance signifies a lower precision requirement. Machines with tight tolerances are also more expensive because of the wear that occurs when a tool produces multiple versions of the same part. Understanding precision and tolerances will also give you more insight to the longevity of different machines.

Tooling and workpieces

When purchasing your vertical knee mill, make sure that the configuration and cost reflect all the tools and workpieces that you require such as vice, drill chucks, and more.

Bahan

What materials are you machining on your vertical knee mill? Each material has its own unique characteristics, and therefore a different level of achievable tolerance. Hardness, abrasiveness, and heat stability are some of the characteristics that come with materials. Your choice of a knee mill should consider a machine that suits the materials you plan to work with.

Programming and control

For new machinists, the best choice is a vertical knee mill that offers easy-to-use controls. Conversational programming is a great start as it allows easy operation when generating programs on the machine’s control. Built-in data prompts guide operators who can select the right dynamics for the machine process.

A great example is the Smartcut EVS CNC Vertical Mill from Summit which features a Fagor 8055i MC control system with a powerful ISO G-code control and Icon programming. Complex machining tasks are easy to program with highly interactive graphics, making it a great fit for operators of any experience level!

Service and Support

When deciding on the right vertical knee mill machine, it’s important to consider the support you need to ensure sufficient maintenance. Just like any other machine, a vertical knee mill requires cleaning and regular maintenance for quality control. Here are some things to consider:

• Do you have access to quick service?
• Are there any technical service centers near your location?
• How much will you have to pay for repairs and spare parts?

Purchasing a knee mill from Summit Machine Tool ensures that your knee mill arrives fully assembled, fully calibrated, and with clear instructions for use. Additionally, our service department is here to help, so contact us if you run into any questions. Our speedy parts and service department ensures that spares are sent out as quickly as possible.

Kesimpulan

Before buying a knee mill, be sure to prepare and research. Your budget should reflect the quality, cost, features, specifications, tooling requirements, and longevity required of the vertical knee mill. If you’re not tech savvy or don’t have the expertise for installation, be sure to check for the price of having a professional installation done for you.

Summit Machine Tool offers complete solutions for high quality equipment, support, and parts and service to assist you with your vertical knee mill requirements.