Kode Kesalahan Alarm Operasi Layar Mazak CNC

Daftar kesalahan operasi layar Mazak CNC untuk MAZATROL MATRIX dll.

Untuk daftar alarm Mazak lainnya, kunjungi halaman berikut.

• Kesalahan Sistem/Drive Mazak ( No. 1 – No. 99, No. 1000 – No. 1099 )
• Kesalahan kontrol mesin Mazak CNC ( No. 100 – No. 199, No. 1100 – No. 1199 )
• Kesalahan kontrol mesin Mazak PLC ( No. 200 – No. 399, No. 1200 – No. 1399 )
• Kesalahan operasi layar Mazak CNC ( No. 400 – No. 499, No. 1400 – No. 1499 )
• Kesalahan I/O Mazak ( No. 500 – No. 599, No. 1500 – No. 1599 )
• Kesalahan program Mazak MAZATROL ( No. 600 – No. 699, No. 1600 – No. 1699 )
• Kesalahan program Mazak MAZATROL ( No. 700 – No. 799, No. 1700 – No. 1799 )
• Kesalahan program Mazak EIA/ISO ( No. 800 – No. 899, No. 1800 – No. 1899 )
• Kesalahan program Mazak EIA/ISO ( No. 900 – No. 999, No. 1900 – No. 1999 )
• Kesalahan Interferensi Mazak ( No. 2100 – No. 2199 )

Kesalahan Pengoperasian Layar CNC

400

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Penyebab
——
Tindakan
——

401 FORMAT ILEGAL

Penyebab
Format data masukan tidak tersedia.
Contoh:Data negatif telah dimasukkan ke item yang menolak masukan data negatif.
Tindakan
Tekan tombol pembatalan data lalu masukkan data yang benar.

402 INPUT NOMOR ILEGAL

Penyebab
1. Nomor kerja program penghambat tampilan ditentukan.
2. Nilai numerik yang dimasukkan berada di luar rentang yang diizinkan.
Tindakan
1. Operasi yang bersangkutan tidak dapat dilakukan untuk program penghambatan tampilan (Fungsi manajemen program).
2. Tekan tombol hapus lalu masukkan data yang benar.

PROGRAM 403 TERLALU BESAR

Penyebab
Batas 2000 baris per program telah terlampaui.
Tindakan
Buat ulang program sehingga terdiri dari 2000 baris atau kurang.

404 KAPASITAS MEMORY MELEBIHI

Penyebab
1. Pembuatan program pemesinan tambahan tidak lagi dimungkinkan karena memori telah terisi hingga kapasitas penyimpanan data program pemesinan.
2. Persiapan tambahan data kontrol proses tidak lagi memungkinkan karena 100 set data tersebut telah disimpan.
3. Persiapan tambahan data tata letak program tidak lagi memungkinkan karena 4000 set data tersebut telah disimpan.
Tindakan
Menyediakan area penyimpanan dengan menghapus program pemesinan yang tidak diperlukan dari memori atau menyimpan program pemesinan ke penyimpanan eksternal, lalu membuat program pemesinan baru.

Nomor PROGRAM 405. TIDAK DITEMUKAN

Penyebab
Upaya telah dilakukan untuk memilih program yang nomor pekerjaannya belum terdaftar.
Tindakan
Pilih program yang nomor kerjanya telah didaftarkan.

406 PERLINDUNGAN MEMORI

Penyebab
1. Operasi penghambat (pengeditan, penghapusan, penomoran ulang nomor karya dan entri nama) telah dilakukan untuk program penghambat pengeditan.
2. Sakelar PROGRAM LOCK/ENABLE pada panel operasi disetel ke posisi LOCK.
3. Upaya telah dilakukan untuk menjalankan operasi “TOOL NAME ORDER” pada tampilan TOOL DATA sementara pahat tetap terpasang di spindel.
Tindakan
1. Operasi yang dimaksud tidak dapat dilakukan untuk program penghambat edit (fungsi manajemen program).
2. Setel pengalih PROGRAM LOCK/ENABLE ke posisi ENABLE.
3. Lepaskan alat dari spindel, lalu lakukan operasi sekali lagi.

407 DATA YANG DITETAPKAN TIDAK DITEMUKAN

Penyebab
Nomor atau rangkaian karakter yang telah ditentukan tidak ada dalam program.
Tindakan
Tunjuk nomor atau string karakter yang ada.

408 KESALAHAN PROGRAM

Penyebab
Isi memori di area penyimpanan data program pemesinan telah dihancurkan.
Tindakan
Hapus program yang sesuai.

409 PENYISIPAN ILEGAL

Penyebab
Penyisipan data program tidak dimungkinkan.
Tindakan
Tidak mungkin memasukkan data sebelum unit umum.

410 PENGHAPUSAN ILEGAL

Penyebab
Penghapusan program tidak dimungkinkan.
– Upaya telah dilakukan untuk menghapus unit umum selama pengeditan program MAZATROL.
Tindakan
Unit umum tidak dapat dihapus.
– Edit program hanya setelah memindahkan kursor ke posisi di mana data berada.

MATIKAN 411 SELAMA EDIT PROGRAM

Penyebab
Sebagian dari program mungkin telah dimusnahkan karena daya dimatikan selama pengeditan program.
Tindakan
Periksa program terkait untuk data yang salah, dan perbaiki data program jika ada kesalahan di dalamnya.

412 SUB PROGRAM NESTING EXCEEDED

Penyebab
Jumlah pengulangan nesting subprogram telah melebihi sembilan kali.
Tindakan
Perbaiki program sehingga jumlah total pengulangan subprogram yang bertumpuk menjadi sembilan atau kurang.

413 MAKS. Jumlah PROG PENDAFTARAN TERLEBIH DAHULU

Penyebab
Pendaftaran program telah melampaui nilai maksimum yang tersedia (Standar:256 program).
Tindakan
Kurangi jumlah total program terdaftar dengan menghapus program yang tidak perlu atau memindahkannya ke area cadangan atau dengan menyimpan program yang tidak perlu di unit penyimpanan eksternal lalu menghapusnya.

414 PERHITUNGAN OTOMATIS TIDAK MUNGKIN

Penyebab
Penghitungan otomatis kecepatan keliling dan laju gerak makan tidak dimungkinkan.
Catatan:Kode sub-kesalahan yang ditampilkan saat fungsi menu [NAVIGATE] dipilih pada tampilan MACHINING
NAVIGATION–PREDICTION tercantum di bawah ini .
–1:Kesalahan pembukaan file program MAZATROL
–2:Kesalahan pembacaan file program MAZATROL
–3:Kesalahan ketidakcocokan bahan alat (ketika nomor bahan alat diperoleh)
–4:Kesalahan pengaturan otomatis kecepatan permukaan
–5:Kesalahan pembukaan file terkait dengan koefisien dasar nilai batas atas material benda kerja
–6:Kesalahan ketidaksesuaian material benda kerja
–7 :Kesalahan pembukaan file yang berkaitan dengan tabel data kecepatan permukaan
–8:Kesalahan ketidakcocokan bahan alat
2:File navigasi tidak ada
Tindakan
Periksa dan perbaiki data urutan pahat atau unit mesin program.

415 KODE G SALAH-SET

Penyebab
Kode-G yang tidak tercakup dalam spesifikasi telah ditetapkan.
Tindakan
Periksa dan perbaiki alamat G-code dalam program.

416 PROSES OTOMATIS TIDAK MUNGKIN

Penyebab
Alat tidak dapat dikembangkan secara otomatis karena kesalahan data unit mesin.
Tindakan
Periksa dan perbaiki data unit mesin.

417 PENGEDIT DILARANG

Penyebab
Upaya telah dilakukan untuk mengubah program yang pengeditannya dilarang.
Tindakan
Ubah data hanya setelah membatalkan pengaturan parameter larangan pengeditan.

418 KONVERSI EIA/ISO

Penyebab
Selama konversi EIA/ISO, upaya telah dilakukan untuk melakukan penghapusan, perubahan nomor pekerjaan, atau pengeditan program sumber konversi. Atau upaya telah dilakukan untuk memilih tampilan TOOL PATH CHECK.
Tindakan
Selama konversi EIA/ISO, penghapusan, perubahan nomor pekerjaan, atau pengeditan program sumber konversi tidak dapat dilakukan.
Tampilan TOOL PATH CHECK tidak dapat dipilih.

419 PROSES AUTO TAP TIDAK MUNGKIN

Penyebab
1. Pitch atau data lainnya tidak dapat diatur secara otomatis karena ketidaktepatan diameter nominal tap pada data unit sadap.
2. Meskipun file teks dirujuk untuk pengaturan otomatis ketuk pipa (D95 bit 0 =1), fungsi pengaturan otomatis tidak dapat dijalankan karena file teks pengaturan otomatis (Pipescdt.txt) salah atau tidak berisi data.
Tindakan
1. Periksa dan perbaiki data unit sadap dan data urutan alat sadap dari program.
2. Periksa dan perbaiki file teks pengaturan otomatis (Pipescdt.txt).

420 DATA YANG SAMA ADA

Penyebab
Upaya telah dilakukan untuk memasukkan data yang sama dengan yang telah didaftarkan.
1. Nomor saku di tampilan TOOL LAYOUT.
2. Nomor program pemesinan (diubah)
3. Nomor prioritas pemesinan
Tindakan
Periksa dan perbaiki setelan data.

421 DATA TIDAK DITEMUKAN

Penyebab
Upaya telah dilakukan untuk menentukan data yang tidak ada.
Tindakan
Periksa apakah data yang ditentukan ada.

422 PROTEKSI MEMORI (I/O SIBUK)

Penyebab
Upaya telah dilakukan untuk mengedit atau memasukkan program pemesinan, data alat, dll. selama operasi I/O.
Tindakan
Tunggu hingga operasi I/O selesai, lalu ulangi operasi pengeditan atau input dari awal.

JUMLAH ALAT MAKSIMAL 423 DILEWATI

Penyebab
Selama tata letak alat, jumlah alat yang digunakan dalam program yang ditunjuk telah melebihi jumlah maksimum yang tersedia.
Tindakan
Periksa dan perbaiki program pemesinan yang sesuai sehingga jumlah maksimum alat yang tersedia tidak terlampaui.

424 SEMUA NOMOR SAKU TIDAK DITETAPKAN

Penyebab
Tidak mungkin menyelesaikan operasi tata letak alat karena nomor saku belum ditetapkan ke semua alat yang diperlukan.
Tindakan
Tetapkan nomor kantong, lalu selesaikan operasi tata letak alat.

425 DATA HILANG

Penyebab
Pemrosesan tidak dapat dilakukan karena kekurangan data.
1. Menyimpan atau memuat telah dicoba tanpa menetapkan data apa pun (seperti nomor kantor, dll.) pada tampilan DATA I/O.
2. Data yang akan dimasukkan untuk operasi restart sangat dibutuhkan.
Tindakan
Masukkan data dengan benar.

426 DATA PROGRAM HILANG

Penyebab
Data urutan pahat tidak dapat dikembangkan secara otomatis karena kurangnya sebagian data unit pemesinan.
Tindakan
Isi semua item data unit mesin dengan data.

427 PROTEKSI MEMORI (MODE OTOMATIS)

Penyebab
Upaya telah dilakukan untuk memasukkan data yang tidak diizinkan dalam mode operasi otomatis.
Tindakan
Ubah mode ke mode operasi manual, lalu masukkan datanya.

428 PROTEKSI MEMORI (OPERASI OTOMATIS)

Penyebab
Upaya telah dilakukan untuk memasukkan data yang tidak diperbolehkan pada tampilan (seperti tampilan TOOL DATA) selama operasi otomatis.
Tindakan
Masukkan data yang diizinkan hanya setelah menempatkan unit NC dalam keadaan reset atau setelah mengubah mode saat ini ke mode lain.

429 TIDAK DAPAT MELAKUKAN PENGUKURAN

Penyebab
Kondisi berikut tidak terpenuhi:
Pengukuran koordinat
1. Operasi otomatis tidak boleh sedang berlangsung.
2. Spindel harus memiliki alat yang dipasang di atasnya.
3. Data pahat dari pahat yang terpasang pada spindel harus sudah dimasukkan.
Pengukuran panjang pahat
1. Operasi otomatis tidak boleh sedang berlangsung.
Tindakan
Tetapkan kondisi yang ditentukan, lalu lakukan pengukuran.

430 ALAT ILEGAL DITETAPKAN

Penyebab
Selama pembuatan program pemesinan, upaya telah dilakukan untuk memasukkan nama alat yang tidak tersedia untuk unit program tertentu, dalam urutan alat.
Tindakan
Tentukan nama alat yang benar.

431 PALLET ILEGAL No.

Penyebab
Nomor palet yang tidak ada telah ditetapkan.
Tindakan
Designate a correct pallet number.

432 ILLEGAL TOOL No.

Cause
A nonexistent tool number has been designated.
Action
Designate a correct tool number.

433 SAME PROGRAM EXISTS

Cause
The number of the machining program that has been designated for program reading from an external unit already exists within the NC memory.
Action
Check the number of the machining program.

434 NO ASSIGNED TOOL IN TOOL FILE

Cause
The milling tools (face-mills, end-mills, chamfering cutters, and ball end-mills) that have been designated on the machining program include a one(s) that is not yet registered in the TOOL FILE display.
Action
Register the corresponding tools in the TOOL FILE display.

435 PROGRAM CHECK NOT ALLOWED

Cause
An attempt has been made to restart on the TOOL PATH display during checking of the tool path.
Action
Interrupt the tool path checking operation before restarting.

436 UNREGISTERED TNo.

Cause
An unmeasurable tool number has been designated in the automatic tool-length (diameter) measurement mode.
Action
Designate a measurable tool number.

437 NO NOM-φ DATA IN PROGRAM

Cause
It has been found during tool layout that there is a tool without a nominal diameter in the designated program.
Action
Check if nominal diameters have been assigned to all tools registered in the designated program.

438 END UNIT NOT FOUND

Cause
The end unit is not included in the machining program.
Action
Create the end unit at the end of the program.

439 MAZATROL PROGRAM DESIGNATED

Cause
A MAZATROL program has been designated for copying purposes during EIA/ISO program editing.
Action
No MAZATROL programs can be designated for copying purposes during EIA/ISO program editing.

440 EIA/ISO PROGRAM DESIGNATED

Cause
1. The machining program that has been designated on the TOOL LAYOUT, PROCESS CONTROL or SET UP RECORD display is an EIA/ISO program.
2. An EIA/ISO program has been designated for copying purposes during MAZATROL program editing.
3. An EIA/ISO program has been designated as the source program of EIA/ISO conversion.
4. An EIA/ISO program has been designated when writing coordinate values on the MEASURE display.
Action
No EIA/ISO programs can be designated for operation on the TOOL LAYOUT, PROCESS CONTROL, SET UP RECORD or MEASURE display or during EIA/ISO conversion or MAZATROL program editing.

441 UNREGISTERED HEAD DATA

Cause
The head number that has been designated during MDI-MMS setting does not exist in the head data.
Action
Review the designated head number.

442 DATA RENEWAL NOT ALLOWED

Cause
No updates can be made to the machining program.
Action
This message may also be displayed when the NC unit is busy processing data. Press the clear key and then carry out the operation once again.

443 HELP IS NOT AVAILABLE

Cause
No help display is prepared for the line on which the cursor is placed.
Action
Refer to the Programming Manual (MAZATROL).

444 EDITING PROHIBITED AREA

Cause
During automatic operation based on the EIA MONITOR display, an attempt has been made to move the cursor to the program section whose editing was prohibited.
Action
The cursor cannot be moved to the area where editing is prohibited.

445 ILLEGAL UNIT

Cause
An attempt has been made to set tool layout data in a MAZATROL program containing an illegal unit(s).
Action
Review the program.

446 RESTART TIMES EXCEEDED

Cause
The block to be searched for at the time of restart of the EIA/ISO program does exist, but the designated number of times of reappearance of the block is too large.
Action
Check the number of times of reappearance of the block.

447 PROGRAM ERROR

Cause
A program error(s) has occurred during EIA/ISO restart search.
Action
The program being searched for includes an error(s). Perform a tool-path check upon the program contents.

448 RESTART SEARCH UNFINISHED

Cause
EIA/ISO restart searching has not been executed.
Action
Designate the restart position and press the [EIA/ISO SEARCH] button to search the intended restart position.

449 RESTART SEARCH FINISHED

Cause
An attempt has been made to carry out another search operation when EIA/ISO restart searching had already been finished.
Action
Press the reset key and then carry out the restart operation once again.

450 TOUCH SENSOR NOT IN SPINDLE

Cause
The spindle did not have a mounted touch sensor when an attempt was made to set MAZATROL coordinate measurement data on the PROGRAM (MAZATROL) display.
Action
Mount a touch sensor in the spindle before setting the data.

451 SAME MATERIAL ENTERED

Cause
The materials name that has been designated on the CUTTING CONDITION – W.-MAT/T.-MAT. display already exists.
Action
Designate a new materials name.

452 NO SHAPE DATA IN UNIT

Cause
No shape data exists in the program unit that has been designated in an attempt to make a copy of shape data.
Action
Check the contents of the program unit for which shape copying is to be made.

453 NO SHAPE DATA TO COPY IN UNIT

Cause
An attempt has been made to copy shape data whose type is not available for the particular program unit.
Action
It is not possible to copy shape data of the pallet-changing unit, index unit, or other units that do not have a shape sequence.

454 CURSOR POSITION INCORRECT

Cause
Processing not permissible for the current cursor position has been attempted.
Example 1:An attempt has been made to carry out a shape copying operation with the cursor on the tool sequence line.
Example 2:The SHAPE CHECK display has been selected on a shape sequence line not actually executed during automatic operation.
Action
Example 1:No shape data can be copied on the tool sequence line.
Example 2:Review the program.

455 SAME PROGRAM No. DESIGNATED

Cause
The machining program currently being edited has been appointed for the particular program copying operation.
Action
Copying within the same program is not possible. Check the designated program number.

456 NO TOOL IN SPINDLE

Cause
The spindle does not currently have a tool mounted on it.
Action
After mounting a tool on the spindle, carry out the particular operation once again.

457 DATA ADDRESS NOT FOUND

Cause
During creation of manual program mode unit, data setting has been attempted without addressing.
Action
During creation of the manual program mode unit, designate an address before setting data.

458 INTERFERING TOOL REGISTERED

Cause
An attempt has been made to register a tool most likely to interfere with an adjacent pocket.
Example 1:An attempt has been made to register tool data or tool change data on the TOOL DATA display.
Example 2:An attempt has been made to set such a tool on the TOOL LAYOUT display that is likely to interfere with an adjacent pocket.
Action
Select a pocket that does not cause interference with an adjacent one.

459 DISPLAY PROTECT

Cause
An attempt has been made to display a program whose display is prohibited.
Action
Display the program only after canceling the parameter setting of prohibition of display.

460 PRINTER IN OPERATION

Cause
An attempt was made on the TRACE display to perform display scaling change, material shape and tool path drawing while the hard copy is being made.
Action
After finishing the hard copy, carry out the operations.

461 PRIORITY No. OVERLAP

Cause
The same priority number is assigned to different tools.
Action
Within one process, the same priority number must not be assigned to different tools.
Change the priority number.

462 ILLEGAL PRIORITY NUMBER

Cause
The priority numbering order within a unit is not correct.
Action
The machining order within one unit has been reversed by the incorrect priority numbering.
Change the priority numbers.

463 PRIORITY No. OVERFLOW

Cause
A priority number exceeding 99 has occurred because an attempt has been made to move a priority number(s) on the PROGRAM LAYOUT display.
Action
Set priority numbers in the correct order, and then move the desired priority number(s).

464 ILLEGAL ADDRESS INPUT

Cause
An address not covered by the specifications has been designated during input of subprogram unit addresses on the PROGRAM (MAZATROL) display.
Action
Check and correct the address.
Check the specifications.

465 EIA SHAPE DATA NOT FOUND

Cause
Although an attempt has been made to draw a workpiece shape using the selected EIA/ISO program, shape data is not present in that program.
Action
Review the program.
If the program is that which has been obtained by EIA/ISO conversion output, change the setting of the bit 0 of parameter F89 to 1 and then carry out the converting operation once again.

466 INCORRECT EIA SHAPE DATA

Cause
Although an attempt has been made to draw a workpiece shape using the selected EIA/ISO program, the corresponding shape data is not correct.
Action
Review the program.

467 MEMORY PROTECT (SAMPLING)

Cause
An attempt was made during load sampling to change the axis to be monitored or the sampling time.
Action
Perform the required change after the current sampling.

468 MAINTENANCE CHECK WARNING

Cause
The target time of the items which had been set on the MAINTENANCE CHECK display has been exceeded.
Action
Carry out periodic checks, and then after completion of the checks, reset the current time of the check items of the MAINTENANCE CHECK display to zero (0).

469 TPC DATA EDIT IMPOSSIBLE

Cause
The TPC data setting is not possible for the designated unit.
Action
Check the program.

470 ILLEGAL TPC DATA

Cause
The TPC data for the unit is not correct.
After setting the TPC data, the unit machining mode has been changed.
Action
Delete the TPC data and set correct TPC data once again whenever required.

471 TPC DATA NOT FOUND

Cause
While the cursor was on a line of unit not containing TPC data on the display, the [TPC] menu key was pressed during the program list mode.
Action
Press the [TPC] menu key after shifting to the programming mode.

472 CALCULATION ERROR

Cause
1. The calculation expressions displayed in the desk calculator window includes expressions that result in a calculation failure.
2. Calculating tool lengths A and B has been attempted in spite of tool nose position storage not being completed.
Action
1. Review the calculation expressions, and correct nonexecutable sections, such as those which may include division by 0 or result in a negative number in SQRT.
2. Store the position of the tool nose.

473 FINAL POINT DATA NOT FOUND

Cause
Although the end-point data of the preceding line was not yet set in the BAR or CPY unit, the [NEXT] menu key was pressed.
Action
Press the [NEXT] menu key after setting the end-point data of the preceding line.

474 NO PROGRAM DISPLAY (TAPE MODE)

Cause
1. During tape operation mode, an attempt has been made to select the EIA MONITOR display.
2. An attempt has been made to change the operation mode to tape operation mode when the EIA MONITOR display is selected.
Action
1. During tape operation mode, programs cannot be displayed on the EIA MONITOR display.
2. Select a display other than the EIA MONITOR display before changing the operation mode to tape operation mode.

475 NO EIA/ISO OPTION

Cause
An attempt has been made to use an EIA/ISO-option related function in spite of the absence of an EIA/ISO option.
Action
An EIA/ISO-option related function cannot be used since the system has no EIA/ISO option.

476 NO OPTION

Cause
An attempt has been made to use an optional function in spite of the absence of that option.
Action
This function cannot be used since the system does not have the option for the function.

478 MEMORY PROTECT (MEASURING)

Cause
An attempt has been made to copy the coordinates data in WRITE DATA column of the MEASURE display into the designated position, while measurement using the MEASURE display is in progress.
Action
Copy the coordinates data only after the measurement has been completed.

480 CARD NOT READY

Cause
Executing the memory card I/O function in DATA I/O display mode has been attempted when a memory card was not set.
Action
Set a memory card before using the memory card I/O function.
If a memory card has been set, confirm the insertion direction of the memory card and set it again. If the alarm recurs even so, the memory card is likely to be damaged; replace the memory card and re-execute the I/O function.

481 DIRECTORY NOT FOUND

Cause
Input/output operations on a directory not present in the memory card have been attempted during memory card I/O in DATA I/O display mode.
Action
Check whether the specified directory is present.

483 SOLID DESCRIP. IMPOSSIBLE UNIT

Cause
Checking the program including the units or conditions (such as the case that angle B is set in the index unit of the initialpoint scheme) that do not allow graphics to be drawn in SOLID mode has been attempted in the SOLID mode of the TOOL PATH CHECK display.
Action
Before checking the tool path, cancel the SOLID mode or delete the unit that cannot be drawn in the SOLID mode.

484 INCORRECT SPINDLE TOOL

Cause
The [LENG-OFS TEACH] menu key has been pressed in spite of the fact that a tool not having its “Length Offset Data” item displayed in TOOL DATA display mode (for example, a turning tool) was mounted in the spindle.
Action
Check the tool mounted in the spindle.

485 INCORRECT HEAD INDEX

Cause
Executing the tool nose position storage function (TEACH) has been attempted when the head index angle displayed in TOOL DATA display mode was neither 0 degrees, 90 degrees, nor 180 degrees.
Action
Execute the tool nose position storage function (TEACH) when the head index angle is either 0 degrees, 90 degrees, or 180 degrees.

486 ILLEGAL JAW DATA

Cause
The use of the jaw shape that has been specified for the program results in interference between adjacent jaws as a result of the SOLID mode PATH CHECK.
Action
Review the jaw data or the workpiece-gripping diameter value.

487 LONG BORING BAR ADAPTER EXISTS

Cause
Assigning a tool other than an inside-diameter turning tool to the magazine pocket holding the adapter for the long boring bar has been attempted.
Action
Review the pocket number or the type of tool to be assigned.

488 MEMORY PROTECT (MAGAZINE SETUP)

Cause
Tool data updating operations (such as editing tool data, completing the layout of tools, or downloading data on the DATA I/O display) have been attempted during magazine setup.
Action
Perform tool data updating operations after completing the magazine setup operations.
Release the reverse display mode of the [MAGAZINE SETUP] menu item relating to visual tool data management.

489 CANNOT SET THREAD POSITION

Cause
An attempt was made to store the current position for re-threading (using the [THR. POS. TEACH] menu function) without the turning spindle having been rotated through at least one full turn.
Action
Rotate the turning spindle at least through one full turn beforehand to use the above menu function.

490 REGISTRATION NUMBER EXCEEDED

Cause
The data registration has exceeded its maximum value available.
An attempt was made on the TOOL FILE display to register the ninth data item of workpiece material.
Action
Delete unnecessary items to register the desired one.

491 ITEM NOT SETUP

Cause
Data registration is not yet complete.
Action
Check if all the data items are set as required.

492 CANNOT EDIT 3D DATA

Cause
Editing the CAD tool model has been attempted.
Action
The CAD tool model cannot be edited.

493 SELECT JAW TYPE

Cause
An attempt was made to set jaw dimensions without having selected the jaw type (OUT1/IN/OUT2).
Action
Select the jaw type beforehand.

494 NO TOOL SELECT (NOT MGZN TYPE)

Cause
An attempt was made to use the MDI tool selection function on the machine with a turret-type tool-post.
Action
——

495 INCORRECT CAD MODEL DATA

Cause
Registered tool model data contains imperfections (a tool model cannot be drawn with the entered data).
Action
Correct the data in the corresponding section.
Note:
During Parametric model entry…………………..The alarm-causing section is displayed.
During rotating/extruding tool model entry……Causes are displayed.
11:The entered shape has overlapping elements.
12:The entered shape is clockwise (CW).
13:The line connecting the starting and ending points overlaps some other element.

497 HEAD ANGLE INCORRECT

Cause
1. An attempt has been made to storage the tool tip position with the head not in its horizontal machining position (TOOL DATA or TOOL OFFSET display only).
2. An attempt has been made to perform MDI-MMS operation with the head not in its horizontal or vertical machining position.
Action
1. Tool tip position storage (tool length measurement) is possible only with the head in its horizontal machining position.
2. MDI-MMS is possible only with the head in its horizontal or vertical machining position.

498 NO HEAD DATA

Cause
Offset data for the selected head is not registered on the HEAD OFFSET display.
Action
Check if the selected head data is registered on the HEAD OFFSET display.

499 ILLEGAL HEAD TYPE

Cause
An attempt has been made to perform tool tip position storage on the TOOL DATA or TOOL OFFSET display during use of the horizontal type of head.
Action
To perform tool tip position storage for tool length measurement, mount a vertical head or a cover.

1400 SYSTEM ERROR

Cause
An internal trouble has occurred in the system.
Action
Contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1401 FILE OPEN ERROR

Cause
Trouble has occurred in opening a file from the hard disk.
Action
The file in question might be currently being accessed by another application. Wait for a while to repeat the same operation. If the alarm is not cleared, contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1402 FILE READ ERROR

Cause
Trouble has occurred in reading a file on the hard disk.
Action
The file in question might be currently being accessed by another application. Wait for a while to repeat the same operation. If the alarm is not cleared, contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1403 FILE WRITE ERROR

Cause
Trouble has occurred in writing a file on the hard disk.
Action
The file in question might be currently being accessed by another application. Wait for a while to repeat the same operation. If the alarm is not cleared, contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1404 MEMORY PROTECT (DATA IN USE)

Cause
It was attempted to edit jaw shape data of the machining program currently selected.
Action
Change the selection of the program to edit the required data.

1405 FILE SIZE ERROR

Cause
The size of the loaded file is not correct.
Action
The file in question might be destroyed.
Contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1406 LOW MEMORY

Cause
Memory size currently available is too small.
Action
Exit all the unnecessary applications to make the best of the NC ones.
If the alarm is caused again, contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1407 FILE CREATION ERROR

Cause
Creating a file and folder on the hard disk was not successful.
Action
Contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1408 DATA TRANSFER ERROR

Cause
Data transfer to the NC was not successful.
Action
Contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1409 MILLING ONLY SELECTED

Cause
The designated function is not available for a program of initial-point scheme (ONLY MILL).
Action
Use the function for a program of another scheme.

1410 MILL &TURN (WPC) SELECTED

Cause
The designated function is not available for a program of workpiece scheme (MILL &TURN) with WPC setting.
Action
Use the function for a program of another scheme.

1411 MILL &TRN (Z-OFS) SELECTED

Cause
The designated function is not available for a program of workpiece scheme (MILL &TURN) with Z-offset setting.
Action
Use the function for a program of another scheme.

1412 INCORRECT G-CODE

Cause
The designated function is not available for the G-code system selected by the F30 parameter.
Action
Correct the program, or change the F30 setting.

1413 INCORRECT RUNNING MODE

Cause
The designated function is not available for the current mode of operation.
Action
Change the operation mode.

1414 PROGRAM WRITING

Cause
Storing a program on the hard disk was not successful.
Action
The file in question might be currently being accessed by another application. Wait for a while to repeat the same operation. If the alarm is not cleared, contact Mazak Technical Center or Technology Center with the information of the particular operation causing the alarm, and of the codes displayed in parentheses.

1415 ZERO CALCULATED TOOL LENGTH

Cause
The LENGTH A item of the tool is set to zero (0).
Action
Check the settings of tool length or tool set data and, if required, measure the tool in question again.

1416 CANNOT INDEX TOOL

Cause
The tool currently indexed on the turret is not appropriate.
Action
Index an appropriate tool beforehand.

1417 PARAMETER ERROR

Cause
The setting in a parameter is not correct.
Action
Check and correct the parameter setting with reference to the codes displayed in parentheses.

1418 CANNOT USE LOWER TURRET

Cause
The current selection of the headstock to which the lower turret is subordinate is not correct.
Action
Change over the headstock selection concerned.

1420 FILE SIZE LIMIT EXCEEDED

Cause
The size of the file is too large for new data to be written in it.
Action
Delete the file, or rename the file.

1422 PROGRAM LAYOUT ERROR

Cause
Creating the data for turret-by-turret display of program layout was not successful.
Action
Change the display mode.

1423 TOOL PATH CHECK NOT COMPLETE

Cause
Since the program has not yet undergone tool path check, the VISUAL TOOL MANAGEMENT display cannot perform calculations for indicating the spare tools to be additionally provided for the machining operation with the program.
Action
Execute the function for tool path check on the program.

1424 BARRIER INFORMATION NOT SET

Cause
In the program-listing mode the [BARRIER INFORM.] menu function is selected without any barrier data being registered.
Action
Select the program-creating mode before pressing the [BARRIER INFORM.] menu key.

1425 ILLEGAL SETUP DATA

Cause
The setup data are not correct.
Action
Make a copy of the program in question on the PROGRAM FILE display, and prepare the setup data for the program copied.

1426 NO PROG LAYOUT FOR THIS PROCESS

Cause
The current process has no program layout information provided.
Action
Press the menu selector key to select a process with program layout data, or select the display mode for all processes.
Alternatively, select a process with program layout data on the PROGRAM (MAZATROL) display or PROCESS CONTROL display and then call up the PROGRAM LAYOUT display from there.

1427 3D INTERFRNCE CHECK MODEL ERROR

Cause
3D remodeling of the workpiece, fixture, or tool has failed.
Action
Modify the entered data.
Confirm the model.

1428 NOT POCKET FOR LONG BORING BAR

Cause
Assigning the long boring bar to a section not defined as a special pocket for the long boring bar has been attempted during the “Layout Completion” operations on the VISUAL TOOL MANAGEMENT display.
Action
Assign the long boring bar to the special pocket.

1429 INCORRECT SELECT TOOL

Cause
Tool setup auto-setting for a tool not capable of using the tool setup auto-setting function (e.g., a magazine tool or a tool facing the No. 1 turning spindle) has been attempted on the TOOL DATA display.
Action
Apply the tool setup auto-setting function only to a turret tool facing the No. 2 turning spindle.

1430 NOT ACTIVE PROGRAM

Cause
This alarm indicates that the machine-operating program and the program selected on the PROGRAM (MAZATROL) display differ during execution of the workpiece transfer storage function on the PROGRAM (MAZATROL) display.
Action
Match the machine-operating program and the program selected on the PROGRAM (MAZATROL) display.

1431 AUTO SET ERROR

Cause
Tool data
Action

1432 NO SELECT TOOL MODEL

Cause
The tool model to be copied/erased/renamed is not selected.
Action
Select the appropriate tool model before performing the copy/erasure/name change.

1433 SAME TOOL MODEL EXISTS

Cause
A registered tool model has been specified during the copy/name change.
Action
Specify an unregistered name.